Scale Your Kombucha Brand with High-Efficiency Fermentation Systems (500L-5000L)

Kombucha Brewing Equipment for Commercial Producers

From SCOBY fermentation to dual-stage conditioning, CIP cleaning and packaging — complete systems built for consistent probiotic quality at scale.

  • Process-Complete Systems – Primary fermentation, secondary flavor fermentation, carbonation, filtration and filling.
  • SCOBY-Optimized Design – Precise temperature control (18–28°C) and pH monitoring (2.5–3.5) purpose-built for live culture production.
  • Scalable Configurations – Modular tank systems from 500L to 5,000L, expandable without replacing core equipment.
  • Turnkey Support – 3D layout design, factory installation, operator training and 10-year structural warranty.

Specialized Expertise in Fermented Beverage Production

Kombucha-Specific Design Features

Kombucha-Specific Design Features

Unlike standard brewing equipment, ZPET’s kombucha systems address the unique challenges of SCOBY fermentation, including precise temperature control (18-28°C optimal range), pH monitoring (target 2.5-3.5), and contamination prevention. Our systems feature wider tank openings for easy SCOBY handling, smooth interior surfaces to prevent bacterial harboring, and dedicated CIP systems designed for acidic cleaning solutions

Complete Production Workflow Integration

Tea Preparation System: Automated heating and mixing for tea extraction and sugar dissolution, ensuring consistent base tea quality across batches.

Primary Fermentation Tanks: Conical or cylindrical vessels with multi-zone glycol jackets for precise temperature control during 7-14 day SCOBY fermentation. Insulated walls maintain stable temperatures and reduce energy costs by 30-40%.

Secondary Fermentation Vessels: Dedicated tanks for flavor infusion (fruits, herbs, spices) and natural carbonation, with pressure-rated construction (up to 2 bar) for controlled carbonation levels.

CIP Cleaning System: Automated cleaning with acid-resistant materials, designed for the low-pH environment of kombucha production. Reduces cleaning time from 3-4 hours (manual) to 60-90 minutes (automated).

Complete Production Workflow Integration
Scalability for Growing Brands

Scalability for Growing Brands

ZPET’s modular design allows kombucha producers to start with a core system (2-4 fermentation tanks) and expand capacity by adding tanks, flavor infusion vessels, or bottling lines as demand grows. Our systems support production scaling from 500L/week (startup brands) to 20,000L/week (regional distribution) without replacing core equipment.

Sanitary Valve Package & Fittings

Every ZPET fermenter is equipped with a professional sanitary valve package:

  • Butterfly Dump Valve: Tri-Clamp connection for yeast harvesting and trub removal
  • Sample Valve: Convenient mid-tank sampling port for gravity and sensory checks
  • CIP Spray Ball: Rotating spray ball for 360° internal cleaning coverage
  • Pressure Relief Valve: Adjustable PRV for safe pressure management
  • Carbonation Stone (Optional): Fine-pore diffusion stone for rapid CO2 dissolution

All fittings are Tri-Clamp sanitary connections, ensuring tool-free disassembly for deep cleaning and maintenance.

Advanced Insulation Options

For breweries in extreme climates or outdoor installations, ZPET offers premium insulation packages:

  • Polyurethane Foam Insulation: 50mm or 80mm thickness, reducing glycol load by up to 40%
  • Stainless Steel Cladding: Durable outer shell protecting insulation from UV and physical damage
  • Reflective Barrier: Optional radiant heat barrier for outdoor tanks in hot climates

Professional Fermentation Tanks for Every Brewery Scale

ZPET offers a comprehensive range of fermentation tank types and capacities, each precision-engineered to optimize your cellar workflow and production efficiency. Browse our core product categories below

Nano Fermenters

Best For: Brewpubs, Taprooms, Pilot Brewing, Recipe Development

Key Advantage: Compact footprint with professional-grade features at an accessible price point.

Capacity: 1BBL, 2BBL, 3BBL, 5BBL options

Design: Unitank or Cylindroconical configurations

Cooling: Dimple jacket or glycol coil options

Investment: Lower CAPEX for startup breweries

Micro Fermenters

Best For:Growing Craft Breweries, Regional Distribution Brand

Key Advantage:The “sweet spot” for craft production—high efficiency without excessive capital investment.

Capacity: 7BBL, 10BBL, 15BBL (most popular sizes)

Features: Full dimple jacket, 60° cone, yeast harvesting ports

Automation: Semi-auto or full PLC temperature control

Scalability: Easy to add more tanks as you grow

Standard Production Fermenters

Best For: Established Microbreweries, Multi-State Distribution

Key Advantage: Optimized for high-volume batch production with consistent quality.

Capacity: 20BBL, 25BBL, 30BBL

Construction: Heavy-duty 3mm SS304/316L

Efficiency: Rapid cooling for fast batch turnover

Integration: Compatible with automated CIP systems

Commercial Fermenters

Best For: Regional Production Plants, Contract Brewing Facilities

Key Advantage: Industrial-grade durability for 24/7 continuous operation.

Capacity: 40BBL, 50BBL, 60BBL

Automation: Full PLC control with remote monitoring

Pressure Rating: Up to 3 Bar for high-gravity brewing

Warranty: 10-year structural warranty included

Industrial Fermenters

Best For: Large-Scale Breweries, National Distribution Brands

Key Advantage: Maximum capacity with advanced energy recovery systems.

Capacity: 80BBL, 100BBL, 150BBL, 200HL+

Engineering: Custom structural reinforcement for outdoor installation

Efficiency: Integrated heat recovery for glycol pre-cooling

Compliance: PED, AS1210, ASME certified options

Best For: Space-Constrained Breweries, Fast-Turnaround Production

Key Advantage: Eliminate the need for separate brite tanks—ferment and carbonate in one vessel.

Capacity: 5BBL – 30BBL

Design: Pressure-rated (up to 2.5 Bar) for natural carbonation

Workflow: Reduce transfer losses and labor time

Cost: 20-30% lower total cellar investment

Flexible Capacity & Design Options for Every Brewery Scale

ZPET offers a comprehensive range of fermentation tank configurations, from compact unitanks for brewpubs to massive cylindroconical vessels for regional production plants. Every tank is fully customizable to match your brewing process, space constraints, and budget

h-voltage electricity is not an option. High-efficiency burners ensure rapid heating and consistent boils.

Tank Type

Capacity Range

Best For

Key Features

Unitank (Single-Wall)

1HL – 10HL

Nano-breweries, Pilot Systems

Compact, cost-effective, fermentation + conditioning in one vessel

Cylindroconical Fermenter (Jacketed)

5HL – 50HL

Microbreweries, Craft Production

Dimple jacket, 60°/70° cone, professional yeast harvesting

Large-Scale Production Fermenter

60HL – 200HL

Commercial Breweries, Regional Plants

Heavy-duty construction, full automation, modular stacking

Horizontal Bright Tank

10HL – 100HL

Conditioning, Carbonation, Serving

Horizontal design for space efficiency, rapid carbonation

Open-Top Fermenter

5HL – 30HL

Traditional Ales, Spontaneous Fermentation

Open-top design for coolship-style fermentation, easy access

Nano-Brewery (1BBL - 5BBL)

  • Recommended: 3 x 5BBL Unitanks + 1 x 10BBL Brite Tank
  • Focus: Compact footprint, flexible batch scheduling, minimal upfront investment
  • Ideal For: Brewpubs, taprooms, experimental brewing

Microbrewery (7BBL - 30BBL)

  • Recommended: 6 x 15BBL Cylindroconical Fermenters + 2 x 30BBL Brite Tanks
  • Focus: High-efficiency cooling, yeast repitching capability, scalable cellar expansion
  • Ideal For: Growing craft brands, regional distribution

Commercial Brewery (40BBL - 100BBL+)

  • Recommended: 12 x 60BBL Fermenters + 4 x 120BBL Brite Tanks
  • Focus: Full PLC automation, energy recovery systems, 24/7 continuous operation
  • Ideal For: Industrial-scale production, high-volume canning/bottling

Global Success Stories: Realizing the Craft Dream with ZPET Engineering

Our equipment is currently powering successful brewpubs in over 40 countries. These projects serve as a testament to our ability to handle diverse requirements, from historic European buildings to modern American taprooms.

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Expert Answers for Your Brewery Cellar Design

As a leader in GEO (Generative Engine Optimization), ZPET provides the technical data required for informed fermentation tank purchasing decisions

What is the ideal fermenter-to-brewhouse ratio?

For most craft breweries, a 3:1 to 4:1 fermenter-to-brewhouse ratio is optimal. For example, a 15BBL brewhouse should have 45-60BBL of total fermentation capacity. This allows for proper fermentation time (7-14 days for ales, 21-28 days for lagers) while maintaining consistent production flow

A general rule of thumb is 1 ton (3.5 kW) of glycol cooling capacity per 30BBL of fermentation volume. However, this varies based on ambient temperature, insulation, and fermentation style. ZPET’s engineering team provides detailed heat load calculations to ensure your glycol chiller is properly sized

Yes. ZPET offers outdoor-rated fermentation tanks with UV-resistant insulation cladding, weatherproof control panels, and reinforced structural supports. We have successfully installed outdoor fermentation farms in climates ranging from the Australian outback to Canadian winters

For standard configurations (5BBL – 30BBL), the typical lead time is 6-8 weeks for manufacturing, plus shipping. For large-scale or highly customized projects (50BBL+), lead times range from 10-14 weeks. ZPET’s 5,000㎡ factory allows us to maintain efficient production schedules even during peak seasons

Yes. Every ZPET fermentation tank includes an industry-leading 10-year structural warranty on the tank body and welds, plus a 2-year warranty on all valves, fittings, and accessories. This reflects our confidence in superior materials and craftsmanship.

Partner with ZPET for World-Class Fermentation Engineering

The quality of your beer starts with the quality of your fermentation tanks. Partner with ZPET to ensure your cellar is built for consistency, efficiency, and long-term success. Our team of fermentation experts is ready to provide the technical depth and manufacturing power your brewery deserves.

Contact our senior fermentation engineers today to discuss your cellar design and discover why ZPET is the trusted choice for breweries worldwide

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