800L Brewery Equipment
Scalable Brewing System for Regional Craft Breweries and Growing Commercial Operations
ZPET 800L Beer Brewing Equipment is designed for breweries that need higher production capacity while maintaining full control over beer quality, process stability, and operating efficiency. It is widely used in regional craft breweries, multi-location brewpubs, contract brewing operations, and breweries upgrading from smaller microbrewery systems. With a professional 3-vessel brewhouse, flexible fermentation configuration, optional PLC automation, and expansion-ready design, the 800L system is an ideal choice for breweries moving toward larger commercial-scale production.
Key Features of 800L Beer Brewing Equipment
Brewhouse Design and Configuration
The 800L brewhouse is designed with a strong focus on brewing efficiency, wort clarity, and process repeatability. Standard layouts include Mash Tun + Lauter Tun + Boil/Whirlpool Kettle and 3-vessel combined systems for better space utilization. The system can be configured as a floor-mounted or skid-mounted brewhouse depending on the available brewery layout.
Fermentation and Conditioning System
The fermentation system is engineered to maintain consistent beer quality and flavor development. Key features include conical-bottom fermenters for yeast collection, dimple cooling jackets for accurate temperature control, insulated tank walls for reduced energy loss, and pressure-rated construction for carbonated beer production. Multiple fermentation tanks can be configured for continuous brewing and diverse beer styles.
Efficient Heating Methods
- Steam heating is recommended for energy efficiency and future scalability.
- Electric heating is optional for breweries with limited steam infrastructure.
- Steam heating allows more stable temperature control and faster boil cycles, making it especially suitable for commercial beer production.
Scalable Design
The 800L brewing system is designed for long-term growth. Breweries can easily expand production by adding more fermenters, bright beer tanks, and automation functions, or upgrade to 1000L brewing systems while keeping similar operating logic and process control.
Specifications
Brewhouse Technical Parameters
| Item | Specification |
|---|---|
| Batch Capacity | 800 Liters |
| Brewhouse Configuration | 3 Vessels |
| Material | SUS304 / SUS316 Stainless Steel |
| Heating Method | Steam / Electric Optional |
| Inner Surface Finish | ≤0.4 μm |
| Control System | Semi-auto / PLC Optional |
| Brewhouse Efficiency | ≥82% |
Fermentation Tank Specifications
| Item | Specification |
|---|---|
| Single Tank Volume | 800L / 1600L |
| Tank Type | Conical Fermenter |
| Cooling Jacket | Dimple Jacket |
| Insulation Thickness | 80–100 mm |
| Working Pressure | 0.2 MPa |
| Cleaning Method | CIP System |
Optional Configurations and Customization
Bright Beer Tanks (BBT): Improve beer clarification, carbonation, and packaging efficiency.
CIP Cleaning System: Simplifies daily cleaning and sanitation while reducing labor intensity.
Glycol Cooling System: Provides reliable temperature control for fermentation and conditioning.
Grain Handling Equipment: Improves brewing workflow and raw material transfer efficiency.
Turnkey Brewery Design: Includes layout planning, tank arrangement, and process matching.
Custom Tank Layout: Optimized design for breweries with limited floor space or special installation requirements.
Advantages of 800L Beer Brewing Equipment
Optimized Production for Regional Distribution
The 800L system allows breweries to increase production output for regional markets without moving directly into full industrial-scale equipment. It is an ideal solution for breweries that need more capacity while keeping brewing operations manageable.
Stable, High-Quality Output
Advanced temperature control, efficient wort transfer, and well-designed piping help ensure consistent brewing results across multiple batches. This supports stable beer quality and repeatable flavor profiles.
Scalable and Flexible Design
The system supports flexible expansion through additional fermentation tanks, automation upgrades, and bright beer tanks. This protects the initial investment and makes future brewery growth easier.
Energy Efficiency
Steam heating combined with insulated tanks reduces heat loss, improves thermal efficiency, and lowers long-term operating costs. This makes the 800L system more economical for breweries with frequent production schedules.
Manufacturing Quality & Process Control
Precision Welding and Internal Polishing: All tanks are manufactured with high-standard welding and smooth internal finishing for hygiene and durability.
Pressure and Leakage Testing: Each system undergoes strict testing before delivery to ensure safe and reliable operation.
Electrical and Safety Inspection: All control components are checked for operational stability and safety compliance.
Pre-delivery Assembly and Test Operation: Systems are assembled and tested before shipment to reduce installation risk and improve commissioning efficiency.
Scalability and Future Development
- The 800L beer brewing equipment is built with long-term scalability in mind. Breweries can increase production by adding fermentation capacity, expanding bright tank volume, or upgrading to 1000L brewing systems while maintaining similar brewing logic and process control. This helps protect the original investment and simplifies future expansion.
FAQs - Common Questions
1. What is the cost of a 100L Brewing System?
The price generally ranges from $4,000 to $6,000, depending on configuration and options.
2. Can the 100L system produce commercial beer?
Yes, it is ideal for small-scale commercial production, especially for brewpubs and small breweries.
3. How much beer can I brew per day?
Typically, the system can produce up to 100 liters per batch. Depending on fermentation time, you can produce 1-2 batches per day.
4. What utilities are needed for the 100L system?
Electricity: For heating and control systems.
Water: Essential for brewing and cleaning.
Air: If using any pneumatic components.
5. Can this system be used as a pilot system for larger breweries?
Yes, the 100L system is perfect for pilot testing and small batch production before scaling up to larger systems.
800L Brewery Equipment Details
Why Choose ZPET 800L Brewing Equipment?
1. 15+ Years of Brewery Equipment Manufacturing Experience
ZPET has extensive experience in designing and manufacturing professional brewery equipment for craft breweries and commercial beer projects worldwide.
2. Reliable Quality and Strict Process Control
All equipment is produced under strict quality standards, including precision welding, polishing, pressure testing, leakage inspection, and pre-delivery trial operation.
3. Professional Engineering Support and After-sales Service
We provide brewhouse design support, fermentation system matching, layout planning, installation guidance, and long-term after-sales assistance to help breweries operate with confidence.
Trusted by 200+ Breweries & Beverage Brands Worldwide
From craft pioneers to global beverage leaders, we are proud to be the engineering force behind their success.
Your Partner from Business Plan to First Brew
Founded in 2004, ZPET (Jinan Innovative & Craft Beer Equipment Co., Ltd.) has evolved into a global leader in customized brewing equipment. We don’t just manufacture tanks; we engineer success. Our team of expert brewers and engineers works closely with you to provide 3D brewery layouts, customized technical drawings, and optimized flow charts that fit your building’s unique footprint. With over 200 successful installations worldwide, we understand the nuances of international brewing standards and local regulations.
3D Layout
Footprint, workflow, utilities, safety.
Technical Drawings
Nozzles, manways, piping, controls.
Flow Charts
Process clarity from mash to packaging.
5,000㎡ Digital Manufacturing Center: Precision Engineering at Scale
Our Expert Engineering Team: The Brains Behind the Brew
With a dedicated team of over 20 senior mechanical engineers and professional brewmasters, ZPET provides more than just tanks. We offer technical consulting, 3D brewery layouts, and customized engineering solutions tailored to your specific brewing goals.